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If you love cigars–if you’re a true cigar aficionado–you probably wonder, every now and again, what life is like for the hard-working folks who grow the tobacco for your favorite cigars.
Well, if it’s premium cigars you like to smoke–perhaps by the box, perhaps one by one in a premium cigar sampler–then the first thing to know is that your cigar is made by people from all over the world. In many premium cigars, the wrapper (outer portion) of the cigar will come from one region, the binder (inner leaves which help hold the cigar together and add something to the flavor) from another, and the filler (from which much of the flavor comes) from another.
Why all this international complication? Well, there are three things to remember about the tobacco plant: as plants go, it’s lazy, wimpy, and picky.
Picky. Some organisms have evolved in to maintain survival at all costs (locusts and Circus Peanuts come to mind), but that’s not tobacco. This plant thrives in a very particular set of conditions. In fact, those conditions are essentially the ones that you’ll experience if you stick a finger in your humidor–a high level of humidity (sixty-seven to seventy-four percent relative humidity) but a low level of actual wetness; mild warm temperatures (sixty-nine to seventy-three degrees); sunlight, but not too much of it. Tobacco has evolved to prefer soil that is wet, and yet it doesn’t want to be rained on. Talk about impossible to please! That’s why the world’s best filler, according to common opinion, comes from Cuba’s Vuelta Abajo valley region. Here, the soil is rained on extensively most months out of the year, but conditions are dry during the growing season: the soil stays wet without the plant getting battered in a storm. Perfect!
You don’t find conditions like these everywhere–in fact, it’d be tough to find them anywhere in the United States, which is why we’re not known as producers of filler tobacco. Nicaragua, Brazil, Honduras, Mexico, the Dominican Republic and a number of other countries are also ace filler-tobacco producers. For the more leathery, sturdier leaves that make the best wrappers, though, the United States offers a handful of ideal locations. The East Coast in the summer, for example, with a level of rain that hurts filler tobacco (though some is produced there) but is just fine for wrappers, produces some of the finest wrappers in the world.
Filler produced in less-than-ideal conditions commands a lower price on the world market, which makes it a less efficient cash crop for farmers. Why not grow wrapper tobacco and make more money, since the United States offers ample conditions for the production of world-beating wrappers?
Lazy. When you plant tobacco seeds, you don’t actually plant them in the traditional sense of the word–you sprinkle them on the ground, let them lie on the surface, and they take root of themselves. (Some planters will swish them in a pail of water and dump the water willy-nilly on the ground.) Tobacco seeds don’t like having to fight up from underneath the ground.
Obviously, this strange trait also means that tobacco seeds can’t be planted just anywhere. Places that are prone to frost until late in the year are insalubrious locations for tobacco farming. Anything that disturbs the area close to the soil’s surface is going to have negative implications for the survival of tobacco seedlings.
Wimpy. The same plant that doesn’t like fighting up from underneath the ground is also afraid of overdrying, overwatering, too much sunlight, too little sunlight, mold, and nearly every other problem that can bedevil a plant. Think of Connecticut Shade tobacco, the kind grown mostly on the East Coast and often used as a wrapper. They call it Connecticut Shade because it is literally grown under the shade of huge nylon tents which makes this crop’s life as undisturbed and pampered as possible.
provides you the opportunity to build your own sampler of the finest that include cigar brands like Montecristo, Romeo & Julieta, H Upmann, Macanudo, Cohiba, Partagas, Gurkha and many more. Choose from more than 1200 different cigars! Other cigar products include cigar humidors, cigar boxes, and cigar accessories like Zippo Lighters.
Tobacco beetles can not only eat your cigars down to dust, they can cost you a pretty penny. While not a new pest for cigar lovers, it is the leading insect that threatens stored tobacco. These critters do not discriminate. They will attack tobacco at any stage of manufacturing, up to retail and travel to your humidor.
Though it is the most common, the tobacco beetle is not the only predator that preys on tobacco. Several other insects such as the tobacco moth, the tobacco worm and at least 12 other species of insects feed on the plant. Many of these insects were trapped either in tobacco factories, warehouses or found on cigars left in room temperature inside homes.
The tobacco beetle, which is larger than the cigarette beetle, is mainly a tropical species. It is identical to the cigarette beetle except that it is larger and is black instead of brown. The tobacco beetle attacks cured tobacco in much the same way as the cigarette beetle. The tobacco moth is sometimes a serious pest of flue-cured tobacco on the farm, farmers say. Infestation may begin even in the curing barn and continue until the tobacco is marketed. Most damage occurs in the pack-house, where the tobacco is bulked before being graded. Infestation may develop from moths flying from commercial storages or farms nearby, or it may be already established on the farm and carried over from year to year in scrap tobacco, peas or beans, stock feeds or other host foods. Tobacco dealers and manufacturers constantly practice insect-control measures and maintains damage-free on insect infestations.
Having a humidor is not a guarantee as friend from Davie found out. Despite stashing away his stogies in his safe haven, he returned and found his Cubans with holes like a strainer. That’s because the illegal cigars were not properly cured and the insects were not destroyed before the cigars were put away, allowing them to multiply. “I couldn’t believe my eyes,” he said. He lost hundreds of dollars on the coveted cigars “ For a while I thought someone had opened the humidor or I thought someone had sold me a dud.” But a friend explained to him that Cuban cigars are the most prone to developing beetles because they don’t fumigate their tobacco. The don’t take the same preventive measures as the other countries do. But if you do have Cuban Cigars beware!
Below are steps to eradicate tobacco bugs in your humidor and how to prevent them from returning.:
1. First, double bag all the cigars that were in the humidor with the contaminated cigars, even those which don’t have holes. They probably have eggs and larvae. You can also use tupperware containers. One inside the other (Because of the extra moisture produced by the freezing, the extra bag or container will act as a deterrent for the moisture the freezing might produce). In a regular frost free freezer the temperature should be 10 F. to 15 F. above Zero. If in a deep freezer the temperature should be -10 F. Keep the cigars in the regular freezer for 30 days and in the deep freezer for 15 days.
2. While the cigars are in the freezer, clean your humidor with a vacuum. Leave it empty and open for at least a week. The bugs will die without its food source, the tobacco.
3. When it is time to remove the cigars from the freezer, transfer them to the refrigerator for 24 hours. Then let your cigars reach room temperature as they sit outside for another day. Return your cigars to your humidor and humidify them again. Be patient, don’t try to speed up this process.
4. When ever you come across Cuban cigars freeze them immediately, following the steps above. Better safe than sorry.
Long ashes everyone.
Jim Bennington has been caring for the cigar and pipe smoker for 30 years in Boca Raton Florida. For More information go to www.bocabenningtons.com
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