Posts tagged Process

Some Facts About Cuban Cigars

Cuban cigars are the most famous cigars among cigar enthusiasts as they are made with hand with great care given to the quality of manufacturing. While making the cigars each leaf is carefully selected, cleaned and dried meticulously and finally rolled through a very complex process. Such sort of a manufacturing process will take more time as compared with cigars made with the assistance of machines. But the smoking experience that the hand made Cuban cigars provides is beyond comparison.

 

As a result of the embargo placed by the United States on Cuban cigars, there has been a big gap between the demand and supply of the product in the world market. Therefore there had been a surge in the number of spurious Cuban cigar products in the market. Hence it is imperative to differentiate between genuine Cuban cigars and fake ones. For a person who have already used Cuban cigars, differentiating between the real one and the counterfeit, is not a very difficult task. The smoking experience that one would get while using genuine Cuban cigars is absolutely unique, which cannot be provided by ordinary brands or spurious products.

 

There are certain factors which would be of help to you, if you want to recognise the counterfeit Cuban cigars from the original one. The most important factor is the length of the cigars. Always there won’t be more than 1/16th inch difference between the published length of the cigars and the actual product. Cuban cigars will have a nice ring to it, which is tight, of good colour and contains the word “Habana.” If the word is misspelled, blemished or written in crayon, then chances are that the cigar is spurious. The foot end of Cuban cigars will be cut cleanly and if there are some discrepancies, then the cigar is not the real one.

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Thompson Cigar – Cigar Purchasing Advice With Al Remp


Al Remp of Thompson Cigar takes you through the process of purchasing cigars from a tobacconist. Dont be afraid to ask questions of your local tobacconist any true cigar lover is happy to share information with fellow Lovers of the Leaf, and is sure to have a wealth of advice and recommendations for you. As always, if you have any cigar questions for us, we at Thompson Cigar are happy to help too.

Risks of Being Exposed to Cigar Smoke

We have all heard about the dangers of inhaling second hand smoke.  Many people wonder if the dangers of inhaling cigar smoke are just as dangerous, or more.  Unfortunately, it appears that being exposed to secondhand smoke from a lit cigar can be just as dangerous—or more—than regular cigarette smoke.

All secondhand smoke emitted by tobacco products are classified as environmental tobacco smoke.  Environmental tobacco smoke refers to all the secondhand smoke released from tobacco products that are lit, such as cigars or cigarettes.  Research indicates that the smoke from cigars and cigarettes releases many of the same types of irritants.  Both cigar and cigarette environmental tobacco smoke contain nicotine, carbon monoxide, hydrogen cyanide, and ammonia.  The environmental tobacco smoke from cigars and cigarettes also releases well-known carcinogens such as vinyl chlorine, benzene, arsenic, hydrocarbons, and nitrosamines.  Cigars, because of their size, usually release more environmental tobacco smoke than cigarettes.  Being around cigar smoke, then, can pose more of a health threat than inhaling secondhand smoke from a lit cigarette.

Even though both cigars and cigarettes release similarly toxic environmental tobacco smoke, there are some key differences between the two.  These differences are related to the very different ways that cigars and cigarettes are manufactured.  The production of cigars consists of a long process of fermentation and aging.  During the production and fermentation process, large amounts of carcinogens are produced.  Once a cigar has been fermented and aged, they are wrapped in a nonporous wrapper that keeps the cigar from burning too quickly.  The fermentation process and nonporous wrapper both contribute to the high concentrations of carcinogens in the smoke of al it cigar.  When a cigar is lit, the carcinogenic compounds produced during the fermentation process are released.  The nonporous wrapper also contributes to an unclean burn that is high in carcinogens.  

Another reason why cigars produce greater amounts of carcinogens is in their girth and length.  Cigars are simply bigger than cigarettes.  Their size allows them to release much more smoke, and in turn, much higher concentrations of toxins and irritants. Also, cigars are designed to be smoked much more slowly than regular cigarettes, and cigar smokers are encouraged to take their time and enjoy the relaxing experience. This results in longer smoke times, and obviously, the creation of much more smoke. It is advised for all non-smokers to avoid areas where cigars are being smoked.  If you smoke cigars, make sure to do so in a well-ventilated area.

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Choosing the perfect cigars with your liquor

Since a very long time cigars and humidors have been looked upon as luxury items and certainly made for people who love and live life king size. A number of pictures of some great men drawing a expensive cigars and holding a nice glass of aged wine and brandy have always been documented since a very long time in a number of movies, documentaries or even biographies. So you certainly need to follow little hind in case you want to enjoy a nice cigar with an aged wine or brandy at any special occasion or even after your dinner.

 

You have to keep in mind that a number of  Humidors and cigars brands have always been mated with some of the most expensive brands of liquor. Some of the most popular liquor types branded with cigars may include whiskey, rum and also brandy. There are people who like having cigars with a glass of red wine usually after having their dinner. A number of people have also been debating since a long time that good and expensive cigars should always be matched with potential drink that in fact has a nice touch of sweetness.

 

There are a number of  Cigars  smokers who have managed to create some of the most popular unions and for ages this process of match making has been in different traditions and cultures. A nice cigars from your favorite humidors certainly may also go very well with a mug of beer and it may always increment the fun of having draught in certain special occasions just like most of the people from rural areas in western culture have been doing for ages.

 

A trucker would usually prefer smoking a nice branded cigar when having a mug of draught and playing pool with his friends in a motel down town. There certainly is no other way better than trying to enjoy a nice pair of cigars from your humidors along with a mug of draught beer and cheer your favorite team playing base ball. Most of the times it certainly does sound that both have been mated for each other and so the taste matches perfectly as they simply tend to blend very well along with each other.

 

You certainly have to keep in mind that much of the pairing and mating is certainly based on all your personal expertise and so you don’t have to depend on any books or articles to get that perfect taste from your humidors cigars.

 

B K Tooper is an expertise in matching different blends of cigars and liquor. He has a number of articles and reviews to his credit. You can read all his reviews at Cigar Accessories

The Process of Growing Tobacco for the Finest Cigar Construction

A Cigar is a natural product and the quality of a cigar is directly linked with the type and quality of tobacco used in its production, just as the wine depends on the type and quality of grapes used for the brewing.

The fields for tobacco are flat so that the seeds don’t flow away with the water stream. After planting the seed, they are covered with cloth or straw to protect them from the direct light of the sun. This covering is gradually removed as they begin to germinate, and after around 35 days the fields are sprayed with pesticides, they are then transplanted in to tobacco fields usually in the second half of October. The fields are irrigated from below and the leaves are watered both by rain and the morning dew.

The tobacco plant is mainly considered as a three parts plant: the top of the plant is called corona, the middle, and the bottom. As the leaves grow, buds appear at the top. These have to be removed by hand to prevent the plants from stunting leaf and growth. The quality of wrapper leaf is very important for any cigar. A special type of plant called Corojos, specifically used to provide wrapper leaves for the very best cigars. These plants are always grown under gauze sheets held up by tall wooden poles, which protects them from becoming too thick in a protective response to sunlight. Another technique, called tapado can also be used to cover the plants to helps them remain smooth.

During the harvest, leaves are removed by hand using a single movement. The selected leaves for wrappers are put in bundles of five called manojo, or hand. The leaves are picked in six phases:

libra de pie (at the base) uno y medio (one-and-a-half) centro ligero (light center) centro fino (thin center) centro gordo (thick center) corona (crown)

The libra de pie section cannot be used for wrappers. A gap of one week is given between each phase. The finest leaves are found in the middle of the plant; the top leaves (corona) are usually too oily to be used for wrappers so they are only used for domestic consumption, and are often used as binder leaves. Each plant is visited for an average of 170 times and the whole cycle from transplanted seedlings to the end of harvesting takes some 120 days.

The wrapper leaves grown under cover are classified by color:

ligero (light)

seco (dry)

viso (glossy)

amarillo (yellow)

medio tiempo (half texture)

quebrado (broken)

The plants, which are grown direct sun, are divided into volado, seco, ligero, and medio tiempo. The leaves from the top of the plant have a very strong flavor, the seco from the middle are much lighter, and the volado leaves from the bottom are used to add bulk and for their burning qualities. To make a good quality cigar, all the various types are blended together, along with a suitable wrapper leaf, in a special proportions to give cigar a mild, medium, or full flavor. It also ensures that the cigar will burn well. Large, average, small size are classified and by physical condition. Unhealthy or broken leaves are used for cigarettes or machine-made cigars. If all the leaves are good, each wrapper plant can wrap 32 cigars. The condition and quality of the wrapper leaf is important for the attractive appearance of a cigar, as well as for the aroma and taste.

The bundles of leaves are then taken to a shelter. The shelter faces west so that the sun heats one end in the morning and the other in the late after-noon. The temperature and humidity under the shelter is carefully controlled, by opening and closing the doors at both ends to take account of changes of temperature or rainfall. The leaves are left to dry for between 45 and 60 days, depending on the weather. During this time, the green chlorophyll in the leaves turns to brown carotene, giving them their characteristic color.

Then these are brought to fermentation houses and placed in piles about three feet high, covered with jute. Enough moisture remains in the leaves to start the fermentation. Heat develops, but the temperature must be watched carefully so that it does not exceed 92 degrees F during the 35 to 40 days that the piles are left intact. The leaves assume a uniform color.

These leaves are then sorted and stripped. Each leaf is carefully examined and graded. Broken leaves are set aside, to be used for cigarettes.
The leaves then return to the fermentation area. The second fermentation begins within the damp leaves. The temperature inside must not exceed 110 degrees F for around 60 days. Because of the fermentation process, cigar tobacco is much lower in acidity, tar, and nicotine than cigarette tobacco, making it much more appetizing.

It is now time for the leaves to be sent to the factories or warehouses for further production.

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